{"id":1932,"date":"2025-02-19T18:51:07","date_gmt":"2025-02-19T10:51:07","guid":{"rendered":"https:\/\/www.hexinmusu.com\/?p=1932"},"modified":"2025-02-19T18:51:41","modified_gmt":"2025-02-19T10:51:41","slug":"about-detail-37","status":"publish","type":"post","link":"https:\/\/www.hexinmusu.com\/tr\/about-detail-37.html","title":{"rendered":"\u00c7inko bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm ve al\u00fcminyum bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm ma\u00e7a teknolojisi kar\u015f\u0131la\u015ft\u0131rmas\u0131"},"content":{"rendered":"

G\u00fc\u00e7l\u00fc geli\u015fme dalgas\u0131 alt\u0131ndaki modern imalat end\u00fcstrisinde, otomobil, elektronik, havac\u0131l\u0131k ve di\u011fer bir\u00e7ok alanda yayg\u0131n olarak kullan\u0131lan y\u00fcksek verimlilik, y\u00fcksek hassasiyet \u00f6zellikleri ile bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm teknolojisi. \u00c7inko bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm ve al\u00fcminyum bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm, imalat end\u00fcstrisindeki iki parlak inci gibi, bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm i\u015fleminin iki ana ak\u0131\u015f\u0131 olarak, her biri benzersiz bir \u0131\u015f\u0131k yayar, farkl\u0131 avantajlara ve uygulanabilir sahneye sahiptir. M\u00fchendisler i\u00e7in, \u00fcr\u00fcn tasar\u0131m\u0131 ve \u00fcretiminde, \u00fcr\u00fcn performans\u0131n\u0131n m\u00fckemmel olmas\u0131, maliyet kontrol\u00fcn\u00fcn makul olmas\u0131, \u00fcretim verimlili\u011finin beklentileri kar\u015f\u0131layabilmesi ile do\u011frudan ili\u015fkili olan do\u011fru bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm teknolojisi se\u00e7imi \u00e7ok \u00f6nemlidir. Bu makale, m\u00fchendislere kapsaml\u0131, ayr\u0131nt\u0131l\u0131 bir se\u00e7im karar verme referans\u0131 sa\u011flamak i\u00e7in malzeme \u00f6zellikleri, s\u00fcre\u00e7 parametreleri, maliyet bile\u015fimi ve kar\u015f\u0131la\u015ft\u0131rman\u0131n di\u011fer boyutlar\u0131ndan \u00e7inko d\u00f6k\u00fcm ve al\u00fcminyum d\u00f6k\u00fcm teknolojisinin derinlemesine analizi olacakt\u0131r.<\/p>\n\n\n\n

\"\u00c7inko<\/figure>\n\n\n\n

Teknik \u0130lkeler<\/h2>\n\n\n\n

(i) \u00c7inko bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm prensibi<\/h3>\n\n\n\n

\u00c7inko ala\u015f\u0131m\u0131 s\u0131v\u0131 hale getirilir ve y\u00fcksek bas\u0131n\u00e7 kullan\u0131larak hassas bir kal\u0131p bo\u015flu\u011funa h\u0131zl\u0131 bir \u015fekilde enjekte edilir ve daha sonra \u00e7inko ala\u015f\u0131ml\u0131 kal\u0131p d\u00f6k\u00fcmleri elde etmek i\u00e7in h\u0131zl\u0131 bir \u015fekilde so\u011futulur ve y\u00fcksek bas\u0131n\u00e7 alt\u0131nda kat\u0131la\u015ft\u0131r\u0131l\u0131r. \u00c7inko ala\u015f\u0131m\u0131n\u0131n nispeten d\u00fc\u015f\u00fck erime noktas\u0131 nedeniyle, bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm i\u015flemi s\u0131ras\u0131nda s\u0131v\u0131 ak\u0131\u015f\u0131n\u0131 sa\u011flamak ve kal\u0131b\u0131 doldurmak daha kolayd\u0131r.<\/p>\n\n\n\n

(ii) Al\u00fcminyum Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm Prensipleri<\/h3>\n\n\n\n

Al\u00fcminyum ala\u015f\u0131m\u0131, y\u00fcksek bas\u0131n\u00e7 uygulamak i\u00e7in kal\u0131p d\u00f6k\u00fcm makinesi arac\u0131l\u0131\u011f\u0131yla \u0131s\u0131t\u0131l\u0131r ve s\u0131v\u0131 halde eritilir, b\u00f6ylece kal\u0131p bo\u015flu\u011funun y\u00fcksek h\u0131zda doldurulmas\u0131 ve bas\u0131n\u00e7l\u0131 so\u011futma kristalizasyonunun etkisi alt\u0131nda, gerekli al\u00fcminyum ala\u015f\u0131ml\u0131 kal\u0131p d\u00f6k\u00fcmlerinin olu\u015fumu. Al\u00fcminyum ala\u015f\u0131m\u0131 kendi \u00f6zelliklerinden dolay\u0131, bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcmde d\u00f6k\u00fcm kalitesini sa\u011flamak i\u00e7in s\u0131cakl\u0131k ve bas\u0131n\u00e7 parametrelerini kontrol etmeye dikkat etmelidir.<\/p>\n\n\n\n

\u00c7ekirdek Parametreleri Kar\u015f\u0131la\u015ft\u0131rma Tablosu<\/h2>\n\n\n\n
kar\u015f\u0131la\u015ft\u0131rma boyutu<\/th>\u00e7i\u0307nko d\u00f6k\u00fcm<\/th>al\u00fcmi\u0307nyum d\u00f6k\u00fcm<\/th><\/tr><\/thead>
Yo\u011funluk (g\/cm\u00b3)<\/td>6.6-7.1<\/td>2.6-2.8<\/td><\/tr>
Erime noktas\u0131 (\u00b0C)<\/td>380-420<\/td>580-660<\/td><\/tr>
\u00c7ekme dayan\u0131m\u0131 (MPa)<\/td>220-420<\/td>160-310<\/td><\/tr>
Termal iletkenlik (W\/m-K)<\/td>110-130<\/td>90-150<\/td><\/tr>
Kal\u0131p \u00f6mr\u00fc (kal\u0131p s\u00fcreleri)<\/td>1,000,000+<\/td>100,000-200,000<\/td><\/tr>
Y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc Ra (\u03bcm)<\/td>0.4-0.8<\/td>0.8-1.6<\/td><\/tr>
birim maliyet<\/td>y\u00fcksek<\/td>nispeten d\u00fc\u015f\u00fck<\/td><\/tr>
Minimum duvar kal\u0131nl\u0131\u011f\u0131 (mm)<\/td>0.5<\/td>1.0<\/td><\/tr>
\u00c7evrim s\u00fcresi (s)<\/td>5-15<\/td>15-30<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n
\n\n\n\n
\"Al\u00fcminyum<\/figure>\n\n\n\n

Temel teknoloji farkl\u0131l\u0131klar\u0131n\u0131n analizi<\/h2>\n\n\n\n

1. Fiziksel \u00f6zelliklerin kar\u015f\u0131la\u015ft\u0131r\u0131lmas\u0131<\/h3>\n\n\n\n
    \n
  • \u00c7inko Ala\u015f\u0131m Avantaj\u0131<\/strong>
    Yo\u011funlu\u011fu karbon \u00e7eli\u011fine yak\u0131nd\u0131r (7,1 g\/cm\u00b3) ve darbe dayan\u0131m\u0131 al\u00fcminyum ala\u015f\u0131m\u0131n\u0131n 2,5 kat\u0131d\u0131r. Bir otomobil direksiyon mafsal\u0131n\u0131n yorulma \u00f6mr\u00fc, ZA-8 ala\u015f\u0131m\u0131 kullan\u0131ld\u0131ktan sonra 40% artm\u0131\u015ft\u0131r.<\/li>\n\n\n\n
  • Al\u00fcminyum Ala\u015f\u0131m Avantaj\u0131<\/strong>
    120-150 \u00f6zg\u00fcl mukavemeti ile yeni enerji batarya tepsileri gibi hafif senaryolarda yeri doldurulamaz.<\/li>\n<\/ul>\n\n\n\n

    2. S\u00fcre\u00e7 sistemlerindeki farkl\u0131l\u0131klar<\/h3>\n\n\n\n
      \n
    • Eritme y\u00f6ntemi<\/strong>
      S\u0131cak kamaral\u0131 bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm (f\u0131r\u0131n entegrasyonu) kullanan \u00e7inko ala\u015f\u0131m\u0131, enerji t\u00fcketimi al\u00fcminyum so\u011fuk kamara i\u015fleminden 35% daha d\u00fc\u015f\u00fckt\u00fcr. \u00f6l\u00e7\u00fclen veriler, \u00e7inko bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm \u00fcnitesinin 42%'ye kadar enerji tasarrufu sa\u011flad\u0131\u011f\u0131n\u0131 g\u00f6stermektedir.<\/li>\n\n\n\n
    • Kal\u0131p Ekonomisi<\/strong>
      \u00c7inko d\u00f6k\u00fcm kal\u0131p \u00f6mr\u00fc bir milyondan fazlad\u0131r, bir kap\u0131 kilidi kal\u0131b\u0131 5 y\u0131l boyunca tamir edilmeden s\u00fcrekli olarak kullan\u0131lm\u0131\u015ft\u0131r. Al\u00fcminyum ala\u015f\u0131ml\u0131 kal\u0131p genellikle TD i\u015flemi onar\u0131m ihtiyac\u0131ndan sonra 100.000 kez.<\/li>\n<\/ul>\n\n\n\n

      3. Y\u00fczey i\u015fleme \u00f6zellikleri<\/h3>\n\n\n\n
        \n
      • \u00c7inko Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm<\/strong>
        D\u00f6k\u00fcm y\u00fczeyi Ra0.4'e ula\u015f\u0131r ve do\u011frudan kaplaman\u0131n ge\u00e7i\u015f oran\u0131 98%'den fazlad\u0131r. 3C \u00fcr\u00fcn mili ta\u015flama i\u015flemini ortadan kald\u0131r\u0131r ve verim oran\u0131 12% artar.<\/li>\n\n\n\n
      • Al\u00fcminyum d\u00f6k\u00fcmler<\/strong>
        Y\u00fczey kusurlar\u0131n\u0131n mikro ark oksidasyonu ile giderilmesi gerekiyor ve bir otomotiv bile\u015fenine eloksal eklemenin maliyeti 18% artt\u0131.<\/li>\n<\/ul>\n\n\n\n
        \n\n\n\n

        Tipik Uygulama Senaryolar\u0131<\/h2>\n\n\n\n
        \"Elektrolizle<\/figure>\n\n\n\n

        \u00c7inko d\u00f6k\u00fcm tercih edilen alan:<\/h3>\n\n\n\n
          \n
        1. Ultra ince yap\u0131sal bile\u015fenler<\/strong>: USB-C ba\u011flant\u0131 noktas\u0131 muhafazas\u0131 (0,5 mm duvar kal\u0131nl\u0131\u011f\u0131)<\/li>\n\n\n\n
        2. Y\u00fcksek korozif ortamlar<\/strong>: Denizcilik donan\u0131m\u0131 (2000 saat tuz p\u00fcsk\u00fcrtme testinden ge\u00e7ti)<\/li>\n\n\n\n
        3. Y\u00fcksek frekansl\u0131 \u00fcretim<\/strong>: Y\u0131ll\u0131k 500.000'den fazla banyo armat\u00fcr\u00fc \u00fcretimi<\/li>\n\n\n\n
        4. Elektromanyetik kalkan<\/strong>: 5G Baz \u0130stasyonu Filtre Muhafazas\u0131<\/li>\n<\/ol>\n\n\n\n

          Al\u00fcminyum d\u00f6k\u00fcm uygulanabilir senaryolar:<\/h3>\n\n\n\n
            \n
          1. Hafif olmas\u0131 gerekiyor<\/strong>: Elektrikli ara\u00e7 elektrikli tahrik muhafazas\u0131 (a\u011f\u0131rl\u0131k azaltma 40%)<\/li>\n\n\n\n
          2. Y\u00fcksek s\u0131cakl\u0131k servis par\u00e7alar\u0131<\/strong>: Motor ba\u011flant\u0131lar\u0131 (150\u00b0C+ s\u0131cakl\u0131\u011fa dayan\u0131kl\u0131)<\/li>\n\n\n\n
          3. Karma\u015f\u0131k \u0131s\u0131 al\u0131c\u0131lar\u0131<\/strong>: LED duy \u0131s\u0131 emici di\u015f yap\u0131s\u0131<\/li>\n\n\n\n
          4. \u0130letken Fonksiyonel Par\u00e7alar<\/strong>: Fotovoltaik invert\u00f6r g\u00f6vdeleri<\/li>\n<\/ol>\n\n\n\n
            \n\n\n\n

            Fayda-maliyet analizi (y\u0131lda 200.000 adet)<\/h2>\n\n\n\n
            maliyet kalemi<\/th>\u00c7inko Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm Program\u0131<\/th>Al\u00fcminyum d\u00f6k\u00fcm program\u0131<\/th><\/tr><\/thead>
            Kal\u0131p Yat\u0131r\u0131m\u0131<\/td>\u00a5800,000<\/td>1,2 milyon Yen<\/td><\/tr>
            Birim ba\u015f\u0131na malzeme maliyeti<\/td>\u00a56.2<\/td>\u00a54.8<\/td><\/tr>
            Yeniden i\u015fleme maliyetleri<\/td>\u00a50.5<\/td>\u00a51.2<\/td><\/tr>
            Toplam y\u0131ll\u0131k maliyet<\/td>1,34 milyon Yen<\/td>1,44 milyon Yen<\/td><\/tr>
            ROI d\u00f6ng\u00fcs\u00fc<\/td>9 ay<\/td>13 ay<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n
            \n\n\n\n

            Se\u00e7im Karar\u0131 Ak\u0131\u015f \u015eemas\u0131<\/h2>\n\n\n\n
            Grafik TD\n    A[Gereksinim analizi] --> B{Duvar kal\u0131nl\u0131\u011f\u0131 \u22640.8mm?}\n    B -->|Evet| C[\u00c7inko d\u00f6k\u00fcm se\u00e7imi]\n    B -->|Hay\u0131r| D{\u00c7al\u0131\u015fma s\u0131cakl\u0131\u011f\u0131 \u2265120\u2103?}\n    D -->|Evet| E[Al\u00fcminyum Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm Se\u00e7iniz]\n    D -->|Hay\u0131r| F{Y\u0131ll\u0131k \u00fcretim \u2265300.000 adet?}\n    F -->|Evet| C\n    F -->|Hay\u0131r| E<\/code><\/pre>\n\n\n\n
            \n\n\n\n
            Teknik yanl\u0131\u015f anlamalar\u0131n a\u00e7\u0131kl\u0131\u011fa kavu\u015fturulmas\u0131<\/h2>\n\n\n\n
            S: \u00c7inko ala\u015f\u0131m\u0131 korozyona tamamen dayan\u0131kl\u0131 m\u0131d\u0131r?<\/strong>
            C: pH 4-10 ortamlar\u0131nda ger\u00e7ekten de al\u00fcminyumdan daha \u00fcst\u00fcnd\u00fcr, ancak titanyum ala\u015f\u0131mlar\u0131 g\u00fc\u00e7l\u00fc asit ortamlar\u0131 i\u00e7in \u00f6nerilir (pH<3)<\/p>\n\n\n\n
            S: Al\u00fcminyum ala\u015f\u0131m\u0131 ultra ince par\u00e7alar haline getirilebilir mi?<\/strong>
            A: Yeni AlSi10MnMg form\u00fclasyonu 0,8 mm duvar kal\u0131nl\u0131\u011f\u0131na ula\u015f\u0131yor, ancak kal\u0131p maliyeti 35% art\u0131yor<\/p>","protected":false},"excerpt":{"rendered":"
            G\u00fc\u00e7l\u00fc geli\u015fme dalgas\u0131 alt\u0131ndaki modern imalat end\u00fcstrisinde, otomobil, elektronik, havac\u0131l\u0131k ve di\u011fer bir\u00e7ok alanda yayg\u0131n olarak kullan\u0131lan y\u00fcksek verimlilik, y\u00fcksek hassasiyet \u00f6zellikleri ile bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm teknolojisi. \u00c7inko bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm ve al\u00fcminyum bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm, imalat end\u00fcstrisindeki iki parlak inci gibi, bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm i\u015fleminin iki ana ak\u0131\u015f\u0131 olarak, her biri benzersiz bir \u0131\u015f\u0131k yayar, farkl\u0131 avantajlara ve uygulanabilir sahneye sahiptir. M\u00fchendisler i\u00e7in, \u00fcr\u00fcn tasar\u0131m\u0131 ve \u00fcretiminde, \u00fcr\u00fcn performans\u0131n\u0131n m\u00fckemmel olmas\u0131, maliyet kontrol\u00fcn\u00fcn makul olmas\u0131, \u00fcretim verimlili\u011finin beklentileri kar\u015f\u0131layabilmesi ile do\u011frudan ili\u015fkili olan do\u011fru bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm teknolojisi se\u00e7imi \u00e7ok \u00f6nemlidir. Bu makale, m\u00fchendislere kapsaml\u0131, ayr\u0131nt\u0131l\u0131 bir se\u00e7im karar verme referans\u0131 sa\u011flamak i\u00e7in malzeme \u00f6zellikleri, s\u00fcre\u00e7 parametreleri, maliyet bile\u015fimi ve kar\u015f\u0131la\u015ft\u0131rman\u0131n di\u011fer boyutlar\u0131ndan \u00e7inko d\u00f6k\u00fcm ve al\u00fcminyum d\u00f6k\u00fcm teknolojisinin derinlemesine analizi olacakt\u0131r. Teknoloji prensibi ...<\/p>","protected":false},"author":1,"featured_media":1935,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[21],"tags":[49,69],"class_list":["post-1932","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-about-news","tag-die-casting","tag-aluminum-alloy-manufacturing-process"],"_links":{"self":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts\/1932","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/comments?post=1932"}],"version-history":[{"count":0,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/posts\/1932\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/media\/1935"}],"wp:attachment":[{"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/media?parent=1932"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/categories?post=1932"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.hexinmusu.com\/tr\/wp-json\/wp\/v2\/tags?post=1932"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}